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I am not sure what happened, but my SD card did not fit. I printed it on a Replicator Mini.
I might've run into a similar issue. When I printed this, two of the slots were blocked off a little in the front. A Dremel tool took care of that, but even then, when I printed at 100%, it was way too tight (I broke a microSD adapter when I used pliers to get it out of this). Tolerances seem a bit too tight on this one, and there's the weird issue with the one side covered, but I suspect if I print it at 102% and Dremel out the one side, these will do the trick..