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Well, I have to bail on this idea. My hope was to use straight 8mm lead screws the entire length but it looks like I won't be able to find a pulley with a small enough diameter to clear the frame.

So, one more question on this topic please. It seems as if you had wished to have a turned down length of the lead screw longer than what you originally specified.

If you did it all again, and maybe you are, what turned down length would you use?

Thanks once again Dan.