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Glad you like it! I posted a couple of pictures of the internals for you. Also there are now links to information on all the parts I used in my build in the instructions section.

As for more buttons, the easiest place to add them to the design would be underneath the 4 coloured tac switches ( ABXY ) , there is a little free space there, and would be easy to wire the onto the same PCB as the ABXY buttons. you might also be able to squeeze a couple of buttons onto the PCB with the select and start buttons , if you went with a smaller button design. Also the joystick in this incorporates a button when you press down on it.

If you were able to move the cupcade adapter to underneath the joystick PCB ( I'm not sure if there is enough room or not? ) you might also be able to fit some buttons under the joystick.