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I made a 40x40 box and top from the openscad file and changes the wiggle_room from 1.0 to 0.05. with a small amount of fileing I was able to get the top on very tightly. I'll try 0.075 next for the wiggle_room. The openscad file seems to have a problem rendering the rounded 40x box and lid. the box show up as a solid. I have not had time yet to see if I can diagnose it. Nice box set. Love the 40x tight fit one I greated. 8-)