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I edited my last message with this info, but I'm thinking you might now get the "an edit has been made" notifications, so I'll post a separate reply now:

UPDATE: It looks like the extrusion was right on. I did adjust everything else. But I'm still getting the same issues. I've included a picture of the 2nd print as tight as I can get everything together.

I'm having a hard time setting time aside to learn how to split the file. IF it's not too much trouble could you upload the parts individually? I'd love to get this working.

Thanks!